[Food] – Proto A cold smoker, DIY bacon

Apparently, Weber-Stephen Products LLC does a really, REALLY good job with their enamel coating. My buddy Jared called and reported that even after half hour of attacking the metal with an agressive angle grinder, the coating held on tight.

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So he ended up riveting a section of the exhaust pipe in place.

I then attach a 25ft x 3″ dryer hose to the exhaust pipe, using hose clamps. On the “protein box” side, since it doesn’t get hot, the quickest way to prototype up a door was to cup apart a shipping carton for corrugated cardboard, and duct-tape it in place. To draw the smoke in , I gimped up a computer case fan and some D sized batteries for a 12V power supply:

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(Even with sealing the battery holders in a bag, the smoke still got through and scented the batteries. Nothing a good scrub can’t handle, but I am glad I didn’t put my 7Ah NiMH cells in there!)

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Computer fan after a 12 hour smoke. Still runs, no binding on the bearings, but I won’t be using this for mission critical cooling for sure…

With the outside temperature below freezing, food spoilage and temperature control in the protein box wasn’t much of a problem. I fired up the hot side of the smoker with half a chimney’s worth of lit mesquite charcoal, piled on the wood chips and closed the vents.

Immediately, thick, white smoke started pouring into the protein chamber. w00t!

Now, the pork belly had been pre-cut into roughly 1.5lb slabs, and these are loaded onto the rib rack for a nice long 8 hour soak in the applewood smoke:

Cold smoker closeup

In my haste gimping this together I forgot to check the grain of the corrugated cardboard. If you look closely you can see the scoring I did with a box cutter to allow the cardboard to bend.

Note that there’s almost no leak from the smoke generator side:

Proto-A Cold smoker

For just 3 rivets and angle brackets, Jared did a really good job attaching that pipe. (Since this is the hot side, and since we are essentially vapor-treating the food in the protein box, I’ve decided not to try for a perfect seal with JB-Weld or Silicone. I don’t want degassing JB Weld in my bacon).

After 8 hours, the bacon was removed, slightly frozen, then taken to my local artisian butcher’s for slicing on their meat slicer. It pays to have good relationship with your suppliers.

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This package is headed for Hong Kong via my Mom to my Uncle’s family.

From my buddy MikeZ’s report that his fridge smells like it had barely survived a house fire, it would appear that the bacon “degasses” after it’s been smoked. We are still evaluating whether the smoke and brine flavor mellows out over time – if the remaining bacon lasts that long in his fridge.

I guess we’ll have to make more to try… stay tuned for more experimentation to come. :-)

[Food] – The mysterious 10 deg F rise – In this house, my roasts obey the laws of thermodynamics!

One thing about being an engineer, is that unless I’m jetlagged or drunk (very rare), there’s always a part of my brain questioning how something works. And when we decided to make prime rib for our circle of friend’s New Year Eve party, I was pretty baffled at some of the recipes that I’ve dug up during my course of research. Inevitably, there would be a blurb along the lines of:

“the roast will continue to cook from its own heat during this time. This will give you about 10 more degrees F.”

And the little voice in my head says,

“Well, where is that heat coming from?”

Since a 4-rib prime rib roast is a serious chunk of beef, commanding a equally serious price, an experiment and a test run was in order. I procured a smaller cut of chuck roast to cook in the smoker before committing the resource and my reputation as a BBQ guy to supply the finished roast. And, following the instructions online to the letter, I targeted 140 deg F for medium rare, and pulled the chuck roast sample at 130 deg F and let it rest for 20 minutes.

The beef might as well be mooing as we cut into it. So much for “the roast will continue cooking…”

IMHO – the “10 deg gain” is one of those tidbits that’s blindly parroted around. In a conventional oven cooking of a roast, the oven is set to ungodly high heat (500 deg F on some recipes) to sear a crust onto the roast. The heat is then dialed down over the course of time. Due to the thermal mass of the roast and the fact that the thermometer is being poked into the center of the meat, there exists a temperature gradient between the outside surface and the inner core. Of course, during the “resting” stage this thermal energy redistributes itself throughout the roast, resulting in a temperature rise. Naturally, this would be dependent on variables such as the temperature used to cook the meat, and the mass and diameter of the meat itself. Bigger distance, higher temperature, more temperature rise. Another way to think of it is that the thermometer reading *lags* behind the actual temperature of the roast. This is what my engineering Dad calls, “a rubber screwdriver”.

My theory is to “reverse sear” the meat. This is what I did:

King of roasts

Here’s my roast from QFC – USDA Choice prime rib. The bones had already been sliced off and the excess fat trimmed off when I acquired it. All I have to do is to season the roast. Unpacking the meat I rinsed any blood or meat juices that had gathered on the meat and patted everything dry with kitchen towels. I then made a paste out of crushed garlic, cracked black pepper, sea salt, thyme and rosemary. Terence’s rule of fat applies here: I used half a stick of butter along with some olive oil for the fat to make my spice paste. (In general, I found that you really can’t go wrong with fat rendered from the same animal in a roast – so a bit of bacon fat for pork dishes, or a bit of butter for a beef dish, goes a long way).

The spice paste is massaged into the meat, and into the seam between the rib bones and the prime rib portion, then the roast is tied back together using kitchen twine. This then goes uncovered into my refrigerator on a rack, on a baking pan with some kitchen towels underneath, to dry the exterior surfaces of the meat off a bit. (If I left it there long enough, it would technically be dry-aging, but I am concerned about my ability to pull of dry aging properly, and didn’t really want to experiment *that* much with my friends. Next time…)

The next day, I set up the smoker. Here, I’m loading mesquite charcoal into the bottom for fuel. I’ve learned that larger chunks tends to burn more slow and uniform and is much less prone to thermal runaway. On another cooking run I had loaded the smoker up once with small briquette-sized chunks and a thermal-runaway killed two strips of my famous BBQ pork. *sob*.

Onto the charcoal goes about 4-5 mesquite chunks and a handful of mesquite chips. I then dump a lit half-chimney full of briquette sized charcoal chunks to get everything going.

Wire her up!

Here’s a recycled picture from me smoking the thanksgiving turkey. For this smoke, the temperature never exceeded 210 deg F. Which meant that the roast temperature crept up *slowly*

After the roast hits 148 degrees – we had ladies at the dinner table that don’t care for medium rare beef – I removed the roast from the smoker and wrapped it up in foil to drive it to my buddy’s house. There, we seared the crust on as part of the serving routine. (We seared it in a 500 deg F oven, but in hindsight, I would have used a hot cast iron skillet next time).

Carving the prime rib roast

There you have it. It’s a perfect medium all the way out to the crust. Low and slow cooking is the way to go.

The only negative was that the mesquite smoke was too strong in some spots. Fortunately, the smoke didn’t penetrate too deeply into the meat.

Plated Dinner

Next time, we’ll use old oak wine barrel slats for the smoke source to get some of that wine-infused smoke, and use a cast iron skillet to sear the crust. :-)

[Photography] – Jellyfish in a tank

Rachel and I went to the aquarium on New Year’s day. I’ve never been there, and they had one of those donut-shaped jelly fish tanks, so I decided to try taking some jelly fish shots.

Turns out that the place is pretty poorly lit. Even at ISO3200, F/1.4, I’m not getting enough shutter speed to get good details.

I did have my 580EXii on me, but no pocket wizards to trigger them. So, what to do?

Turns out the ambient is low enough that at ISO100 f/8 a 1/2 second exposure doesn’t get me much. So I set the exposures manually, dial the strobe to M1/4, and put my finger on the “TEST” button. Then I held the strobe and side-lit the jelly fish with my left hand.

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And, a bit of cleanup, some selective darkening, vignetting, cropping and color adjustments in Lightroom, we have:

Jellyfish

(The original is pretty white, just like the jellyfish in real life. I tweaked the white balance extensively to give it an out-of-this-world bluish glow…)